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Articles on designing your own custom merch, growing your brand, and managing manufacturing as a small business.

Laser Cut Machine

Laser Cut Embroidered Patches

We have the best embroidery machines in the world , all of our machines are Tajiima and are imported from Japan. The machine I am most proud of is our laser cut machine , we are one of the few custom patch companies that have a laser cut machine , most companies just cut the custom emblems by hand. Having these machines allows us to create custom embroidered patches that are unique in shape , we can cut your custom insignia into any shape you can imagine.

At Hero Patches we offer laser cut at no extra charge to our customers , like I mentioned before most patch companies don’t have access to their own laser cut machines so they charge a incomprehensible high premium , some custom patch companies don’t even offer laser cut options. This is a big advantage that we have over our competitors , having these machines allows us to create amazing laser cut patches at such a low price.

Here are some examples of embroidered emblems that we have created that required laser cuts.  The process requires that we first embroider the patch.  After embroidering the custom patch our laser cut technician draws out the exact shape of the patch onto the computer and inserts that file into the laser cut machine.  The laser cut machine then cuts out the shape of the patches.   The laser machine is not 100% accurate, so we have to go over each patch by hand and ensure that everything is cut perfectly and that there are no mistakes made.

Many shapes that our customers have requested in the past are complicated so patch companies that don’t have access to a laser cut machines would not be able to satisfy the shape requirement by hand. This is just another reason why Hero Patches is the best patch company around , we have everything needed to create the most perfect custom insignia.

Generic Ruler-5-25inches

laser cut star

laser cut quiz bowl




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