HomeCustom 100% Cotton Twill Hats

Custom 100% Cotton Twill Hats

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Custom 100% Cotton Twill Hats

Known for its soft, durable, and breathable qualities, 100% cotton twill is the perfect material for hats designed to last. This lightweight fabric is ideal for any brand seeking a traditional look with modern durability. Whether used for promotional items, team uniforms, or fashion collections, custom cotton twill hats deliver premium comfort and a refined appearance.

Make your own Custom 100% Cotton Twill Hats

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It takes just a few minutes to create something truly unique.

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Free shipping Fri, Jan 3

Fastest Mon, Dec 16

Partner with us for custom merch benefits!

Access our elite factory network for cut & sew, knits, printing, embroidery, and more. Enjoy low MOQs, competitive pricing, and premium quality.

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Exclusive offer for businesses producing over $10,000 annually in custom products.

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Steps to your Custom Product

CUSTOMIZE FROM SCRATCH

ORDER

APPROVE YOUR DESIGN

MAKE AND SHIP

Custom Hats

Most Popular Customization Options

Multi-colored five-panel cap with red, yellow, and pink sections.
Blue hat featuring a red embroidered hawk head logo on the front panel.

6 Panel Hats

Blue hat with an embroidered yellow and white letter “C” logo on the front panel.

100% Cotton Twill Hats

Black hat with a light blue embroidered lightning bolt logo on the front panel.

Unlimited Embroidery Hats

Blue hat with an embroidered yellow and white ram’s head logo on the front.

Velcro Strap Hats

Frequently asked questions

About Custom 100% Cotton Twill Hats

Create Fully Customizable Hats

Unlike companies that use pre-made blank caps, THE/STUDIO builds caps from scratch, allowing full customization of every detail, from materials to eyelet color. This process offers unlimited options for embroidery and customization, with no placement restrictions.​

Custom Hats Styles

Light gray cap with embroidered cartoon fly holding a rifle, wearing a red hat.

Select the shape and paneling that best aligns with your design and brand vision.

START CUSTOMIZATION

Custom Hats Material

Camo-patterned hat with beige brim and a large brown leather patch with embossed text ‘Kaso Well Service.’

Select the exact materials and colors for your hat to perfectly match your unique brand aesthetic. We offer Pantone color matching and a variety of special materials, including camouflage, wool, and more.

START CUSTOMIZATION

Profile Shape

Black hat with white embroidered text reading ‘Girls Girls Girls’ in a repeating pattern.

Customize the profile shape and structure to complement your brand’s unique style.

START CUSTOMIZATION

Bill Shape

Gray flat-brim hat with small black embroidered logo on the left side of the front panel.

Decide between a curved or straight bill to achieve the look you’re aiming for.

START CUSTOMIZATION

Cap Closure

Tan mesh trucker hat with blue adjustable strap and snapback closure.

Complete the hat with the perfect closure, whether it’s a snapback, strapback, or fitted, ensuring versatility for how your customers wear it.

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Embroidery

Light blue cap with yellow embroidered text reading ‘¡Buen Día!’ on the front.

Enjoy the freedom to add embroidery wherever and however you like. Since we construct the cap after embroidering the fabric, you can include detailed designs without limitations.

START CUSTOMIZATION

Packaging, Attachments & Sew-Ons

Navy blue cap with brown leather patch reading ‘Old Town Roofing,’ along with a brown hang tag featuring a squirrel.

Make your hats retail-ready by adding branded packaging, attachments, and sew-on labels.

START CUSTOMIZATION

Profile Height

Black hat with red embroidered shield logo containing the initials ‘AO.’

Choose the appropriate profile height to match the overall style and fit of your hat.

START CUSTOMIZATION

Exterior Details

Black and gray trucker hat with large white embroidered ‘EF’ logo on the front.

Enhance your hat with intricate exterior details that elevate your brand, making it stand out just like the biggest names in the industry.

START CUSTOMIZATION

Interior Details

Navy blue cap interior with yellow details

Interior details matter just as much—ensure your hat feels great to wear, encouraging customers to reach for it time and again.

START CUSTOMIZATION

Printing

Multicolored hat with a western theme, featuring cacti and vibrant lettering in 360 print.

Finalize your custom hat by selecting how and where your design will be printed, ensuring it reflects your brand’s identity perfectly.

START CUSTOMIZATION

How to Create Your Custom Hats

Creating a hat from scratch is easier than you might think as long as you partner
 with THE/STUDIO. Here's how to get your design out of your head and onto a custom hat.

Step 1: Pick Your Hat Type

Identify what style of hat you'd like to create and how many you need to get an initial quote.

Step 2: Use Your Imagination

Make your hat as sporty, stylish, crazy, practical, or out-there as you'd like with 100+ customization options.

Step 3: Get Artsy

Upload the artwork you'd like embroidered or printed on your hat, or work with one of our in-house designers to make some magic.

Step 4: Give Us The OK

We'll send a mockup or physical sample of your hat for your approval, then make as many tweaks as necessary until you're thrilled with it.

Step 5: Receive Your Hats

We’ll ship your custom hats straight to your doorstep with free tracked shipping, ready to wear and ready to distribute!

Outline icon of the THE/STUDIO brand logo, symbolizing the start of custom merchandise creation.
Icon of THE/STUDIO brand logo patch, representing ready-made merch during the creation process.
Image of a branded shipping box sealed with tape, indicating an order being sent to a customer.
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