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Articles on designing your own custom merch, growing your brand, and managing manufacturing as a small business.

How to Make Custom Hats with Patches

Custom hat design with our team here at The/Studio is not only quick and easy – it’s also an exciting exploration of your own creativity. That’s because, with the huge range of variation and customization options we provide, you can pretty much create whatever kind of custom hat you can imagine.

Creating hats with us means having a choice of:

12 Types of Material

Several Bill Options

Any Pantone Color

Over 15 Choices of Closure (Velcro, Snapback, Faux-Leather, and More)

A Wealth of Hat Styles (Baseball Cap, Trucker Hat, Leather Patch Hat, and More)

Unlimited Options for Hats with Patches

Whatever your vision of the perfect hat, our team of designers will work with you to make it happen. It’s why we got into the game, and it’s what we love doing every day.

Working the Cap-with-Patch style

One of our favorite parts of designing a custom hat is making it stand out with a perfect patch. There are so many patch options for hats with patches that some of our competitors might see it as an overwhelming challenge. But for us, it’s like a life-long journey to discover your favorite flavor of ice-cream: It can be tough to choose, but the process itself is so enjoyable, it’s worth the effort.

So how do we go about making the perfect hats with patches for our customers? Let’s take a look at our design-on-demand process. We’ll walk you through how it works, and how it ensures we deliver exactly what you’re looking for.

Step 1: The Idea

The seed from which great design grows is always the initial idea. This can come from a photo of something you felt looked great, a sketch of a leather patch hat that will truly represent your organization, or even just a verbal description of your dream cap with patch.

From this, our design team will help you to grow that initial idea into a final, workable design – free of charge.

To start your custom hats project today, check out our Create Tool, where you can even upload an image to start making your idea a reality. Not read yet? Scroll down to learn more.

Step 2: Producing your Perfect Custom Hat

Once we have finalized the style and all the unique features that you want for your hat with patch stitched on, we move on to the production phase. We specialize in maximizing the efficiency of our supply chain logistics and first-mile manufacturing so that we can deliver the highest quality products with a short turnaround.

Whether it’s a snapback cap with a patch, a leather patch hat for a sports team, or a branded cap with a patch design based around your organization’s logo, our cutting-edge production facilities make sure every piece looks and feels special.

Step 3: Getting Your Product to You

After your hats pass our final quality inspection, we pack them up just how you want them – with custom packaging available for an extra professional touch – and get ready to ship. As well as nailing the first mile of the production, we make sure the final mile is a difference maker too. That’s why we guarantee free shipping and delivery times that can keep pace with your organization’s needs.

Creating the perfect cap-with-patch product is what we’re all about. From the design and style of the hat to inch-perfect, high-quality production and free shipping across the continent, we put everything into making sure you have as enjoyable an experience with us as we do making the product itself. So, whether they’re fitted caps with logo patches or beanie leather patch hat gifts to keep the cold out, The/Studio is the only team you’ll ever need.




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