Make Custom Hats with THE/STUDIO
Expertly crafted for a flawless fit and lasting durability.
Designed to showcase your unique logo, colors, and branding.
Available in multiple fits and materials for any occasion.
Perfect for promotional campaigns, team gear, and fashion labels.
Expertly crafted for a flawless fit and lasting durability.
Designed to showcase your unique logo, colors, and branding.
Available in multiple fits and materials for any occasion.
Perfect for promotional campaigns, team gear, and fashion labels.
Types of Custom Hats
Every hat starts with your vision—no pre-made bases, no limitations. Choose the exact shape, structure, fabric, stitching, and embellishments to create a cap that’s truly unique. Whether for fashion, sports, or branding, every detail is customized to fit your needs.
Baseball Caps
Baseball Caps
Classic structure, built your way
Custom baseball caps offer a timeless look with a structured crown and curved brim. Designed from scratch, they provide a perfect blend of durability, comfort, and everyday style.
Recommended for:
Sports teams and athletic brands
Corporate uniforms and promotional gear
Retail and fashion collections
Outdoor and lifestyle brands
Trade shows and giveaways
Workwear and team apparel
Embroidered Hats
Embroidered Hats
Elevated style with precision stitching
These fully custom hats are enhanced with detailed embroidery, allowing your logo or design to stand out with a premium finish. Built from the ground up for a tailored, high-quality look.
Recommended for:
Premium fashion brands
Corporate gifts and brand promotions
Streetwear and lifestyle collections
Breweries, restaurants, and hospitality businesses
Events, concerts, and merchandise
Small businesses and startup branding
Trucker Hats
Trucker Hats
Breathable comfort with a retro touch
With a mesh back and structured front, custom trucker hats combine vintage appeal with everyday functionality. Designed from scratch, they’re lightweight, stylish, and ideal for all-day wear.
Recommended for:
Outdoor brands and adventure companies
Brewery and coffee shop merch
Streetwear and casual fashion brands
Sports teams and athletic gear
Music festivals and brand activations
Custom event merchandise
Snapback Hats
Snapback Hats
A bold look with a perfect fit
Snapback hats offer a high-profile crown and adjustable closure, making them a go-to choice for bold branding and streetwear appeal. Built from raw materials for a completely custom finish.
Recommended for:
Streetwear and urban fashion brands
Music artists and concert merch
Skate and action sports industries
E-sports and gaming brands
Promotional giveaways and influencer swag
High-end fashion and luxury branding
How to Order Custom Hats
DESIGN YOUR HAT
PLACE YOUR ORDER
CONFIRM YOUR SAMPLE
PRODUCTION & DELIVERY
Don't just take our word for it.
Popular Hat Styles
Whether you're creating a bold fashion statement or designing functional headwear, we offer custom hats for every purpose. Elevate your brand or team with distinctive, high-quality designs.
Make Your Custom Hats Unique
This isn’t a “pick a style and add a logo” process. Every hat starts with your vision. You define the shape, structure, materials, and details, and we craft it with expert precision. From the first stitch to the final touch, every element is made just for you.
Custom Hat Style
Define the structure and shape of your custom hat for the perfect fit.
5 Panel Cap
Popular with cyclists and skaters, this sleek cap has a flat front panel.
5 Panel with Pinch
Features a slightly structured crown with a pinch, making it a go-to for urban and outdoor brands.
6 Panel Cap
A timeless design recognized worldwide, offering a balanced and structured fit.
Material
Choose high-quality fabrics to match your style and performance needs.
100% Cotton Twill
Breathable and soft, this fabric is durable and comfortable for everyday wear.
Cotton/Poly Twill
A lightweight blend offering enhanced breathability and wrinkle resistance.
Corduroy
A textured option that blends vintage appeal with modern street style.
Poly Mesh
Designed for sports and activewear, offering ventilation and moisture control.
Full Color Printed Twill
Allows full customization with intricate, all-over printed designs.
70% Acrylic/30% Wool Blend
A classic material used in professional-grade headwear for warmth and durability.
Premium Mesh (95% Polyester/ 5% Spandex)
Soft, stretchable mesh providing a secure and comfortable fit.
Faux-Suede
Faux-Suede is a man-made fabric that offers the look and feel of genuine suede without animal cruelty. It boasts wear resistance, durability, and maintains its appearance and texture over time.
Faux-Satin
Silky and smooth, this material is favored by luxury runway brands. Its luxurious texture pairs beautifully with rhinestones, adding an extra touch of elegance.
Faux-Leather
This material resembles genuine leather but is cruelty-free, offering an ethical alternative without compromising on style or quality.
Profile Shape
Customize the crown height and fit to complement your brand aesthetic.
Structured
Customize the crown height and fit to complement your brand aesthetic.
Unstructured
A relaxed fit without internal support, perfect for casual or dad hats.
Foam
A soft, padded front for a classic trucker-style silhouette.
Bill Shape
Select the brim style that best matches your hat branding needs.
Curved
A pre-curved visor for a classic and universally flattering shape.
Flat
A straight, fashion-forward brim popular with streetwear and skate brands.
Cap Closure
Adjustable or fitted options to secure a perfect fit for every wearer.
Elastic Fitted
Flexible sweatband ensuring a snug, stretch-fit design.
Plastic Snapback
Retro-style adjustable strap for easy, secure sizing.
Velcro Strap
A simple and practical option for quick adjustments.
Fitted
Fitted caps, popularized in the MLB, offer a sense of exclusivity and luxury compared to Velcro or snapback closures. However, ensuring the right size distribution is crucial for selling or gifting purposes.
Metal Tri-Glide
Similar to the metal buckle mechanism but made of plastic, this closure is commonly used with 5-panel caps.
Metal Buckle (Bronze)
This option features an adjustable design for resizing, ensuring a comfortable fit.
Metal Buckle (Custom)
A favorite among luxury brands, this option allows for customization down to the smallest detail, featuring your brand’s signature or logo on the cap’s buckle.
Faux-Leather Strap with Custom Buckle
Another luxury identification piece, this option allows you to customize your brand’s logo or signature onto a metal buckle, with the strap made of faux leather for added elegance and style.
Plastic Tri-Glide
Similar to the metal buckle mechanism but made of plastic, this closure is commonly found on 5-panel caps.
One Size Fits Most
Made popular by FlexFit caps, the elastic band in the cap’s band allows for a one-size-fits-most design. Available in S/M and L/XL sizes for a comfortable fit.
Embroidery
Bring your designs to life with premium embroidery placement options.
1 Location Embroidery
A single embroidery placement for clean, focused branding.
2 Locations Embroidery
Dual embroidery placements for added visibility.
3 Locations Embroidery
Feature your logo or design in three key areas.
Unlimited Embroidery
Maximum coverage with embroidery across multiple sections.
Packaging, Attachments and Sew-ons
Enhance your hat with custom branding elements.
Sewn-on Patch with Running Stitch
A durable stitching method used for attaching custom patches.
Sewn-on Patch with Satin Stitching
A decorative stitching technique that secures the patch while adding style.
Woven Label Sewn Into Cap
A refined branding touch, sewn inside or outside the hat.
Hang Tag Attached To Cap
Custom hang tags for a professional, retail-ready finish.
Cap Wrapped In Individual Bag
Protective individual packaging for a polished presentation.
Profile Height
Fine-tune your design with extra detailing.
Low Profile
A shallow crown height for a snug and stylish fit.
Medium Profile
A balanced height that suits most cap styles.
High
Popular among streetwear brands, this style is commonly found in 6-panel caps with flat bills and is also used to achieve a retro look in 5-panel caps featuring a pinch.
Exterior
Customize the outer look of your hat with specialized design elements.
No Eyelet
A clean, modern finish without traditional ventilation holes.
Eyelet with Different Color
Customize the eyelet color to match or contrast with your design.
Metal Eyelet
A metallic finish that adds an industrial touch.
Bill Custom Stitching
Personalized stitching color for a branded accent.
Bill Sandwich
A layered fabric insert between the bill’s top and bottom for contrast.
Mesh
A breathable back panel, commonly found in trucker-style hats.
Custom Piping
A decorative trim that enhances the structure of your hat.
Washing Effect
A distressed, vintage-style wash for a worn-in look.
Interior
Personalize the inside of your hat with unique branded elements.
Custom Sweatband Color
Choose a sweatband color that complements or contrasts with your design.
Custom Taping Color
Personalized taping inside the cap adds a unique branding touch.
Custom Printed Taping
Print your logo or design inside the taping for a high-end look.
Custom Printing Sweatband
Add a printed design inside the sweatband for subtle branding.
Custom Printing In Elastic Sweatband
Personalized patterns or logos printed onto the elastic sweatband.
Sweatband: Mesh
A moisture-wicking mesh sweatband for enhanced comfort.
Printing
Add custom designs to your hat with precision printing techniques.
Screenprint : 1 Color
A single-color print applied for bold and clean branding.
Screenprint : 2 Colors
Dual-color screen printing for a more vibrant design.
Screenprint : 3 Colors
Three-color screen printing for enhanced detail and visibility.
Screenprint 1 Color On Entire Cap
Full-cap printing in a single color, ideal for large-scale branding.
Screenprint 2 Colors On Entire Cap
All-over printing in two colors for maximum impact.
Creating Your Custom Hats
At THE/STUDIO, every hat is made from raw materials—not modified blanks. From fabric selection to final embroidery, our process ensures a fully custom piece, not just another stock product.
Step 1
Design Without Limits
Collaborate with our experts to develop a hat tailored to your needs.
Step 2
Review and Approve
Check a digital proof or physical sample and confirm the final design before production.
Step 3
Get Your Custom Hats
Your hats are made from scratch and delivered, ready to showcase your brand.
Frequently asked questions
Insights & Inspiration for Custom Hats
Explore expert tips, design trends, and creative ideas to inspire your next truly custom headwear collection.
Need Assistance?
Have questions or need guidance? Our team is here to help with anything you need. Let us make the process seamless for you.
