Patches 101: the 9 different kinds of Patches
Choosing the right custom patch can be overwhelming, especially if you're not familiar with the variety of options available.
At THE/STUDIO, we specialize in creating high-quality custom patches tailored to your needs. Whether you're looking for durability, specific materials, or unique textures, we offer a wide range of custom patches to choose from.
When selecting the perfect custom patch, key factors such as price, material, turnaround time, durability, and application method must be considered to ensure the best results for your project.
In this guide, we’ll break down the 9 different kinds of patches you can find at THE/STUDIO. You’ll learn their unique features, best uses, and why one style may be a better match for your project than another.
What types of Custom Patches are available?
To create your own custom patches, keep in mind that one size doesn’t fit all. Each type of patch offers its own advantages, with some being more suitable for detailed images, while others provide a textured look.
Understanding the differences helps you choose a patch that not only looks great but also withstands the demands of its intended use. Consider whether you’re creating patches for daily wear on uniforms, high-end branding on fashion items, or long-lasting use on outdoor gear.
At THE/STUDIO, we make it easy to compare options so you can design your own custom patches to truly represent your vision.
Here are the different types of custom patches we offer:
- Embroidered Patches
- PVC Patches
- Chenille Patches
- Woven Patches
- Leather Patches
- Printed Patches
- Bullion Patches
- Velcro Patches
- Iron-on Patches
As industry leaders in custom patches, we are frequently asked many questions about patch design and the purchasing process. It’s common for both first-time buyers and experienced professionals to feel overwhelmed by the numerous available options.
Often, the cheapest patch may not provide the durability, ease of application, or overall appearance you need.
💡 When you create custom patches with THE/STUDIO, you’re backed by a 100% satisfaction guarantee and free graphic design services, ensuring your project is as smooth and successful as possible.
Which Custom Patch is best for me?
Choosing the right patch doesn’t have to be complicated. To simplify things, we’ve put together a clear guide that highlights the key features of each patch type, so you’ll know exactly what to expect before placing your order.
At THE/STUDIO, we offer nine main types of custom patches. The differences come down to the materials used and the production methods, both of which play a big role in how your patch looks, feels, and fits within your budget.
Understanding these factors will help you strike the right balance between aesthetics, durability, and cost, ensuring you end up with a patch that perfectly suits your needs.
1. Embroidered Patches
- Price: $
- Turnaround time: Fast
- Best for: Bold, high-contrast designs that require texture, short deadlines.
- Where to use them: School uniforms, workwear, military patches, brand merch, jackets, hats.
Embroidered patches strike the ideal balance between affordability, durability, and design versatility, making them one of the most popular choices.
With vivid thread colors available, they can perfectly replicate logos, artwork, or custom designs. Their textured finish creates a three-dimensional effect, making certain parts of your design stand out. Plus, they’re quick to produce, perfect for tight deadlines.
💡 See also: why embroidered patches are a better choice than direct embroidery.
2. PVC Patches
- Price: $$
- Turnaround time: Medium
- Best for: Durable designs, strong colors or 3D details, outdoor conditions.
- Where to use them: Tactical gear, outdoor equipment, backpacks, paintball/airsoft squads.
Rugged and waterproof, PVC patches are designed to withstand any weather conditions. Their rubberized material withstands grit, mud, and weather without losing shape or color, making it an ideal option for airsoft patches.
PVC also allows for sculpted, 3D effects that bring designs to life. If you need a durable, eye-catching patch, PVC is a great option.
💡 For more information, read our complete guide about PVC patches.
3. Chenille Patches
- Price: $$
- Turnaround time: Medium
- Best for: Simple and bold lettering, retro-style shapes, textured finish.
- Where to use them: Varsity jackets, collegiate/high school gear, glee clubs, retro fashion.
Chenille patches offer vintage charm with their fuzzy, textured surface. While they’re not ideal for intricate detail, they shine with bold shapes, letters, and colorful designs. If you want a classic varsity or throwback look, chenille is the way to go.
💡 Is this the right patch for your project? Learn how to make custom chenille patches.
4. Woven Patches
- Price: $
- Turnaround time: Fast
- Best for: Intricate designs, small text, short deadlines.
- Where to use them: Work uniforms, sports jerseys, accessories, detailed logos.
Woven patches use high-resolution thread detail, allowing for finer details and crisp clarity compared to embroidery.
While they don’t have the raised texture of embroidery, their smooth finish is ideal for designs that require precision, such as small text or intricate logos.
5. Leather Patches
- Price: $–$$$
- Turnaround time: Medium
- Best for: Premium logos, embossed or debossed designs.
- Where to use them: Fashion apparel, outdoor gear, hats, backpacks, brand labels.
Leather patches combine rugged durability with timeless style. Choose genuine leather for a high-end look or opt for faux leather as a vegan-friendly option.
Custom stitching, along with embossed and debossed options, makes leather patches especially versatile for branding.
6. Printed Patches
- Price: $
- Turnaround time: Fast
- Best for: Full-color, photo-realistic designs, tight deadlines, budget-friendly production.
- Where to use them: Event giveaways, promotional items, detailed artwork patches.
Printed patches allow for vibrant colors and detail, similar to t-shirt printing. From photographs to intricate artwork, these patches deliver sharp, vivid designs at a low cost and with a fast turnaround.
7. Bullion Patches
- Price: $$$
- Turnaround time: Slow
- Best for: Luxurious, handcrafted designs, metallic details, prestige appeal.
- Where to use them: Military dress uniforms, formal and ceremonial attire, VIP clubs, luxury branding.
Made with gold and silver metallic threads, bullion patches add a touch of luxury to any design. They’re known for their eye-catching shine, weighty feel, and sophisticated look.
While these handcrafted patches take time to create and are a bit more of an investment, their exceptional quality and stunning finish make them truly worth it.
8. Velcro Patches
- Price: $–$$
- Turnaround time: Medium
- Best for: Kid-friendly activities, flexible projects where patches need to be easily attached, removed, or swapped.
- Where to use them: Tactical uniforms, law enforcement gear, sports clubs, backpacks, and hats.
Velcro patches are practical, reusable, and easy to swap. They’re especially popular for military, tactical, or work gear, where patches need to be removed or updated often.
Both hook-and-loop sides can be customized to ensure secure placement and long-term durability.
9. Iron-On Patches
- Price: $
- Turnaround time: Fast
- Best for: Casual projects that don’t require sewing.
- Where to use them: DIY fashion, casual uniforms, accessories, kids’ clothing.
Iron-on patches come with a heat-activated backing, making them quick and easy to apply with no sewing required.
They’re perfect for casual projects or simple branding, though for heavy-duty use, sewing reinforcement is recommended.
What are the different patch types for?
There are many different kinds of patches available, each designed to meet specific needs. Factors such as price, material, turnaround time, durability, and texture all play a role in selecting the right patch for your project.
From high-detail designs to rugged outdoor use or luxury statement pieces, the right patch depends on your goals, budget, and how the patch will be worn.
At THE/STUDIO, we offer a wide range of options to ensure you find a patch that suits your requirements. Besides the nine main styles, you can find niche-specific options, such as dog patches or fire department patches.
Each style offers numerous customization options, ensuring it fits your project and brand perfectly.
💡 Pro tip: When ordering patches, consider purchasing a few extra. The cost difference between 100 and 200 patches is often minimal, and stocking up now can save you hundreds later.
If you have any questions, our customer service team is here to help you find the most cost-effective solution.
