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Custom Hat Patches

Adorn your cap with the perfect fashion statement with The/Studio. Plus, with our kitting service, we can help you produce the patch and the hat to your exact specifications and attach the patch to the hat for a simple, hands-free solution!

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Customizable Hat Patches

With The/Studio, enjoy affordable, customizable patches with excellent margins and no end to customization options. These are great for promotional materials, making a fashion statement, or providing businesses with a standout and professional way for employees to show they’re part of the company team.

Most Popular
200 patches from $0.61 each
As classic as it gets. Made with fabric backing and textured threading, this iconic patch type is a best-seller for a reason. These thick patches look and feel high-quality and can support designs with 9+ colors.
Recommended for:
200 patches from $0.47 each
Made with fabric backing and flat threading, custom woven patches are ideal for highly detailed designs. With a thin yet durable finish, they’re better suited for sewing onto clothing than selling on their own.
Recommended for:
200 patches from $0.97 each
Made with fabric backing and digital- or screen-printed with colored ink, custom printed patches are ideal for gradients and other detailed, vibrant designs. These patches are thinner than embroidered patches and allow for unlimited color options.
Recommended for:
200 patches from $0.47 each
The fluffier, the better. Custom chenille patches use a vaulted yarn weave to make a design really stand out with color and texture. They work best with designs with 1-3 colors and minimal detail.
Recommended for:
200 patches from $9.31 each
Custom patches fit for royalty. If you’re looking for high-end patches like the kind Gucci and Louis Vuitton use, handmade custom bullion patches are the way to go.
Recommended for:
200 patches from $2.27 each
For when only the most durable patch will do. Made out of high-quality plastic that feels like rubber, this is our thickest, heftiest patch option. It’s waterproof, flexible, and suitable for rather detailed designs.
Recommended for:
200 patches from $2.27 each

Made with 100% vegan leather, these cruelty-free patches offer a classic, rugged look. With multiple colors available aside from the usual black and brown, faux leather patches add a unique touch to hats, bags, and other apparel.

Recommended for:

Customize Your Perfect Hat Patch

Bring your vision to life! With the perfect hat patch front and center, you can say so much about your brand — it will be right where everyone can see it.

Embroidery Coverage

Add just the right amount of embroidery to give your design a pop of texture. Choose from 50-100% of embroidery coverage.

Patch Material

Choose which base material will form the foundation of your patch: whether it’s polyester blend twill, felt, black ballistic nylon, camouflage material, vegan leather, or something else.

Patch Backing

Choose from 18 secure patch backing options, including iron-on backing, velcro hook backing, adhesive backing, thin plastic backing, magnetic backing, and more.

Thread Options

Make your patch pop even more by adding premium thread options. Choose to add 12+ thread colors to one design or mix it up with metallic thread, neon thread, 3D puff embroidery, or even glow-in-the-dark thread.

Patch Border & Edges

There’s no border to your creativity… but you may want to add a border to your patch. Choose from an embroidered border, a merrowed border, frayed edges, or no border at all.

Patch Shape

No need to confine your designs to a basic circle or square – opt for highly precise custom shapes, formed with a laser-cut, hand-cut, or hot-cut edge.

Other Patch Upgrades

Take your patches to the next level with optional upgrades, like button loops, rhinestones, reflective details, and more.

How To Create Your Custom Hat Patch

Hat patches made simple! With The/Studio, it’s so easy to create a custom-manufactured patch.

Step 1: Pick Your Patch

Patchmaker, patchmaker, make you a patch. Start with the basics: what type of patch you’re looking for and how many you’ll need.

Step 2: Use Your Imagination

Customize every last millimeter of your patch, from the backing to the shape to the materials used.

Step 3: Get Artsy

Your patch = your canvas. Upload your own pretty artwork if you have it, or work with one of our pro in-house designers free of charge.

Step 4: Give Us the OK

We’ll send over a mockup or physical sample of your patch for your approval, then make as many tweaks as it takes until you’re 100% satisfied.

Step 5: Receive Your Patches

Mail time! We’ll send your gorgeous patches to your doorstep, with free tracked shipping.
Red custom embroidered patch on dark wood background

Frequently Asked Questions

Most frequent questions and answers

The best part about working with The/Studio? You’re welcome to order as few as one custom hat patch! However, we do offer bulk pricing on orders of 2+. It’s simple — the more custom hat patches you order, the more you save.

Here at The/Studio, we respect that you’re a business owner with tight deadlines. Contact one of our Customer Success Representatives with your required turnaround time, and we’ll do our best to meet your needs. On average, custom hat patches take between four and six weeks — from order placement to arrival on your doorstep.

The/Studio doesn’t just offer basic sublimation or quick customization. We’re a true custom manufacturing company, which means you can customize every aspect of your custom hat patch order — leaving you with a custom hat patch that’s just as unique as your business. Therefore, the cost of your custom hat patch varies depending upon both quantity and your selected customization options. Click on the “GET STARTED” button to pinpoint the pricing for your design.

Use our online custom hat patch creation portal to start with the basics by clicking on “GET STARTED” in the upper right-hand corner of this page. Once you’ve nailed down the style and quantity of your custom hat patch, the real fun begins! Design every aspect of your custom hat patch. If you have a design ready, simply upload that design to our portal — or, if you’re more of a “back of the napkin” designer, work with one of our in-house graphic designers to bring your idea to life. Once your order is submitted, we’ll send a digital mockup within 24 hours. If you approve, we’ll create a sample custom hat patch for your final review — and then, with your blessing, we’ll push to full production.

Absolutely! We offer complimentary digital samples of your custom hat patch design. This means we’ll create an actual sample of your design, selected customization options, etc., and upload a high-resolution photo of the sample to our portal for your review. Customer satisfaction is paramount, so we want your final approval before we proceed to full production. If you would prefer to receive a physical sample of your custom hat patch, we can arrange the sample shipment to your address — simply pay the shipping cost. Chat with your customer success representative to learn more about this option.

Custom Hat Patches for Any Occasion

Hats off to these excellent custom patches! You can create the perfect fit for any occasion — team uniforms, bachelor/bachelorette parties, promotional items for your business, and so much more.

Explore a few of our most popular patch categories:

You can’t ride a Harley Davidson without a custom motorcycle patch. Explore a plethora of different options to create a one of a kind custom patch that is worthy of the road.
Every custom military patch is made with the deepest respect and gratitude to our service men and women. It doesn’t matter what military branch you belong to, a custom made patch belongs on your uniform.
Nothing says “team spirit” quite like a custom sports patch. Score a winning custom made patch with a variety of special options to choose from.

Custom patches we have made for people like you.

Be unique! There are no limitations on what you can do with your custom patch design. 

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Don’t take our word for it.

Quality is in the details. If you need need assistance along the way, our expert design team will be happy to help.

Get started with your design today!

Why wait? Select your options, share your artwork, and we’ll get you started on your custom products.
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