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Custom aviator sunglasses manufacturer for your brand

Aviator sunglasses are a timeless eyewear silhouette defined by their teardrop-shaped lenses, thin metal or mixed-material frames, and versatile appeal for both men and women. THE/STUDIO makes it easy to develop custom aviator sunglasses from concept to finished product, connecting your brand with vetted factories worldwide and giving you a built-in production team to manage briefs, samples, and every step through delivery.

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HomeSource Custom ProductsEyewearCustom Aviator Sunglasses

WHAT WE BUILD

Custom aviator sunglasses we build

From polarized lenses to designer frames, our factory network and built-in production team bring your custom aviator sunglasses to life - whatever the style.

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Prescription

Custom aviator sunglasses fitted with corrective lenses for everyday vision needs.

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Polarized

Glare-reducing polarized lenses built into classic aviator frames for superior outdoor clarity.

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Designer

Premium private label aviator sunglasses with elevated details, finishes, and custom branding.

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Clip on

Clip-on aviator lenses that attach to existing eyewear for convertible sun protection.

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Cat eye

Aviator-inspired frames with upswept cat eye corners for a bold, retro-modern silhouette.

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Your spec

Bring your own pattern or tech pack and we build to it.

From zinc alloy / metal aviator sunglasses to your most elaborate vision

A clean zinc alloy / metal frame with no embellishment is straightforward factory work. Rhinestone / crystal detailing across temples, bridges, and lens surrounds - layered into a fully custom aviator sunglasses construction - is the kind of elaborate build our production team handles every week. Most brands landing here need the detailed end, and our vetted factories are set up for exactly that.

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START YOUR BRIEF

Start with whatever you have

You don't need a finished design to begin. Bring a sketch, a reference aviator sunglasses, a tech pack, or an AI-generated spec, and we develop it into a production-ready aviator sunglasses.

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Your sketch or idea

A rough concept is enough to start a aviator sunglasses brief.

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A tech pack or sample

Send a spec or a reference aviator sunglasses and we build to it.

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An AI-generated brief

Bring a spec from ChatGPT, Gemini, or Copilot. We productionize it.

MATERIALS

Materials for custom aviator sunglasses

Craft custom aviator sunglasses from premium materials including lightweight metal alloys, natural wood, and eye-catching crystal accents to match your brand vision.

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Zinc alloy / metal

Die-cast metal for buckles, keychains, cufflinks, hardware

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Acrylic

Knit yarn (beanies) and cast sheet (keychains, pins)

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Wood / bamboo

Wooden sunglasses, keychains, jewelry boxes, watch parts

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Rhinestone / crystal

Applied crystals for hats, hair, sunglasses, belts

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Anything you want

Source a fabric we don't list, we'll find the mill.

Aviator Sunglasses customization options

Explore custom aviator sunglasses decoration options through THE/STUDIO's manufacturing network, where your private label or white label eyewear vision is brought to life by our built-in production team.

A global aviator sunglasses sourcing network

THE/STUDIO connects your brand with 1,500+ vetted factories worldwide to develop custom aviator sunglasses from concept to finished product. Our US-based sourcing team matches your specs - whether you need polarized lenses, rhinestone-embellished frames, or lightweight wood and bamboo construction - with manufacturing partners known for precision optics and premium finishing. From private label runs to white label collections, every factory in our network is evaluated for eyewear-specific capability, quality control, and reliable lead times.

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World
China

China

Advanced eyewear manufacturing with expertise in metal alloy frames, acrylic lenses, and custom polarized coatings at scale

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Italy

Italy

Heritage optical craftsmanship specializing in designer aviator frames with premium finishing and detail work

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Taiwan

Taiwan

Precision lens production and high-quality acetate and metal frame fabrication for branded eyewear lines

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India

India

Skilled manufacturing of wood, bamboo, and rhinestone-embellished sunglasses with artisan-level finishing

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Japan

Japan

Ultra-precise optical engineering and titanium frame production for premium custom aviator sunglasses

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  • China: Advanced eyewear manufacturing with expertise in metal alloy frames, acrylic lenses, and custom polarized coatings at scale
  • Italy: Heritage optical craftsmanship specializing in designer aviator frames with premium finishing and detail work
  • Taiwan: Precision lens production and high-quality acetate and metal frame fabrication for branded eyewear lines
  • India: Skilled manufacturing of wood, bamboo, and rhinestone-embellished sunglasses with artisan-level finishing
  • Japan: Ultra-precise optical engineering and titanium frame production for premium custom aviator sunglasses

Building it yourself

Cost without THE/STUDIO

Adjust the timeline, project complexity, and team structure to see the fully loaded monthly cost before producing a single unit.

Project timeline

6 months

Project complexity

Your required team

Turn roles on or off to explore different setups

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Designer

Tech packs, patterns, mockups

$5,500

Background (1)

Sourcer

Finds and vets the factory

$4,500

Background (2)

Production lead

Sampling, timelines, quality control

$6,500

Monthly INTERNAL team cost

$19,800

Typical range: $18,000 to $22,000

Estimated team utilization

68%

Base salaries

$16,500

Taxes and benefits

$3,300

Your total in house cost

$118,800

You are paying for idle capacity

At this setup, your team may spend about 32% of its time waiting on samples, factory replies, and approvals.

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From $500 / month

Skip hiring. Start building.

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TIMELINE

From brief to drop

From initial brief to final delivery, your custom aviator sunglasses move through a structured manufacturing timeline with a dedicated production team guiding every stage - so you can plan each drop with confidence.

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Brief

1-3 days

2

Sample

10-15 days

3

Validation

5-7 days

4

Production

20-40 days

5

Delivery

7-20 days

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Your line's system of record

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Brief, samples, tech packs, costing, and production tracking live in one place. Your aviator sunglasses program runs on the platform, so every drop builds on the last instead of starting over.

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ORDER TIERS

From first sample to full drop

Start with one sample and scale to full production when you're ready, with low minimums and unlimited revisions built in.

1-5

Sample

Validate fit, fabric, and finish before you commit.

30-100

Small drop

Test a collection or a launch run.

100-500

Core run

Your standing private label program.

500+

Scale

Full production with locked specs and tooling.

Your branding model

Private label, white label, OEM, or ODM

Run your aviator sunglasses as private label, white label, OEM, or ODM. We support all four, and can move you between them as your line grows.

Private label

Your brand on a developed aviator sunglasses platform.

White label

A ready design, your label applied.

OEM

We build to your full spec and pattern.

ODM

We bring a design, you brand and refine it.

Quality control

Quality control at every step

Seam strength

Tested for stress at high-wear seams.

Colourfastness

Checked against fade from wash, light, and wear.

Wash and shrinkage

Verified to spec after repeated wash cycles.

Measurement tolerance

Graded sizing checked against your spec.

Fabric weight

Confirmed to the agreed GSM.

Many aviator sunglasses can be built with recycled or certified fabrics when your brief calls for a lower-impact line. Tell us your sustainability targets and we'll match them to mills and materials that can document the claim, from recycled content to certified organic and bluesign-approved options.

SUSTAINABILITY

Lower-impact options

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WHO WE SOURCE FOR

Built for every kind of aviator sunglasses program

1

Men

Custom aviator sunglasses built to your spec - polarized, prescription, or designer frames ready for your next drop.

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Women

From your first sample to your first 1,000 units, then scaling into a full line - the manufacturing team and private label partner you can't yet afford in-house.

Why source custom aviator sunglasses with THE/STUDIO

THE/STUDIO gives you a production team built in from day one, connecting your brand with vetted factory partners who specialize in custom aviator sunglasses. Instead of chasing down a manufacturer on your own, you brief your project on the platform, get matched with the right facility, and move into low-MOQ samples fast - whether you're developing polarized styles, prescription frames, or a full private label collection in acrylic, wood, or metal.

Every pair is made to your spec and your branding, with dedicated support handling tech packs, quality checks, and timeline management so your custom eyewear arrives on time and ready to drop. You keep full control over materials, lens options, and design details while THE/STUDIO's team coordinates production from sample approval through final delivery - giving you white label and custom aviator sunglasses built exactly the way you envisioned them.

1,500+

vetted factories

50+

countries

Built in

production team

Frequently asked questions