Designer
Tech packs, patterns, mockups
$5,500
Products
Custom PatchesEmbroidered PatchesWoven PatchesChenille PatchesPVC PatchesLeather PatchesPrinted PatchesBullion PatchesVelcro PatchesCustom PinsSoft Enamel PinsHard Enamel PinsCloisonné PinsDie Struck PinsCustom CoinsSoft Enamel CoinsHard Enamel CoinsCustom KeychainsEmbroidered KeychainsPVC KeychainsMetal KeychainsSoft Enamel KeychainsHard Enamel KeychainsCustom MedalsSoft Enamel MedalsHard Enamel MedalsDie Struck MedalsCustom Money ClipsEnamel Money ClipsDie Struck Money ClipsEngraved Money ClipsCustom CufflinksCustom Tie BarsCustom HatsBeaniesBaseball HatsTrucker Hats5-Panel Hats6-Panel HatsSnapback HatsDad HatsCustom SocksNo-Show SocksQuarter SocksCrew SocksKnee High SocksT-ShirtsHoodiesSweatshirtsCrewnecksSports TopsTrack PantsShortsLeggingsJacketsWindbreakersEvening GownsJerseysPerformance TeesYoga PantsBathrobesSleepwearCustom UniformsUniformsCustom FootwearShoesSneakersSlidesSunglassesWalletsHeadbandsScarvesTote BagsMessenger BagsPacking CubesPassport HoldersNeck PillowsCustom LanyardsWoven LanyardsPrinted LanyardsCustom StickersVinyl StickersHologram StickersMetallic StickersSticker SheetsSticker RollsTissue PaperKraft Tissue PaperMulti Colored Tissue PaperFood PaperDeli PaperHang TagsCustom Backer CardsCustom Thank You CardsCustom NotebooksCustom Clothing LabelsWoven LabelsPrinted LabelsCustom BoxesKraft BoxesGift BoxesPoly MailersWater-Activated TapeMasking TapeWashi TapeRibbonsCustom DrinkwareTumblersBottlesMugsGlass CupsWater Bottle HoldersReusable StrawsPlastic JarsKitchen ApronsReusable Produce BagsPrinted TowelsOrganic Cotton TowelsWall ArtCandlesCandle SuppliesDog ApparelDog CollarsCat CollarsPet Travel CarriersDog CratesCat CagesBird CagesCat ToysCat Litter BoxesHeadphonesEarphonesWireless EarbudsGaming HeadsetsMicrophonesPop FiltersWebcamsCharging StationsWireless ChargersSmart PlugsSmart Light BulbsSmart ThermostatsSecurity CamerasPCB BoardsPhone CasesiPad CasesScreen ProtectorsPhone StandsCable OrganizersLaptop BagsLaptop SleevesKeyboardsMiceLaptop StandsHDMI AdaptersCustom CosmeticsFoundationsConcealersEyeshadowsLipsticksEyelinersBlushesCosmetic KitsMakeup BagsToiletry BagsTravel Toiletry BagsEye PatchesFabric MasksHair RollersHair ClipsSleep MasksResistance Bands
SOURCE ANYTHING BY THE/STUDIO
Custom flannel manufacturers for private label brands
Flannel is a brushed, soft napped fabric prized for its warmth, texture, and versatility across apparel and textile applications for men and women. THE/STUDIO connects you with vetted flannel manufacturers worldwide and gives you a built-in production team to manage everything from your initial brief and tech pack through sampling, custom development, and final delivery.
GET A FREE QUOTE
HomeSource Custom ProductsFabrics & MaterialsFlannel Manufacturers
WHAT WE BUILD
Custom flannels we build
From plaid to rib knit, our flannel manufacturers produce custom fabric styles to your exact spec - with your production team built in.
Plaid
Classic checked pattern woven into brushed flannel for timeless apparel and private label collections.
Lined
Flannel backed with a secondary layer for added warmth, ideal for custom jackets and outerwear.
By the yard
White label flannel sold in yardage, perfect for sampling and small-batch manufacturing runs.
Roll
Full-roll flannel bolts ready for factory cutting, suited for scaled production drops.
Rib knit
Textured rib-knit flannel with stretch and structure, great for custom cuffs, hems, and banded details.
Your spec
Bring your own pattern or tech pack and we build to it.
From flannel flannels to your most elaborate vision
A plain flannel in brushed Flannel fabric is straightforward production for our vetted factories. The stronger case - and the more common brief - is a fully custom construction finished with All-over print, where the pattern is printed before cutting for seamless panel-to-panel alignment. The elaborate end is the norm across our manufacturing partners, not the exception.
GET A FREE QUOTE
START YOUR BRIEF
Start with whatever you have
You don't need a finished design to begin. Bring a sketch, a reference flannel, a tech pack, or an AI-generated spec, and we develop it into a production-ready flannel.
Your sketch or idea
A rough concept is enough to start a flannel brief.
A tech pack or sample
Send a spec or a reference flannel and we build to it.
An AI-generated brief
Bring a spec from ChatGPT, Gemini, or Copilot. We productionize it.
MATERIALS
Materials for custom flannels
Work with custom flannel manufacturers to source the perfect brushed, napped fabric for your private label or white label flannel line.
Flannel
Brushed soft napped cloth
Anything you want
Source a fabric we don't list, we'll find the mill.
Flannel customization options
Leading flannel manufacturers offer custom decoration methods - from all-over print patterns and screen print graphics to woven labels and branded packaging - so your private label flannels arrive fully finished and retail-ready.
Screen print
Durable spot-colour graphics
Woven label
Branded neck and care labels
Screen-printed care info
Printed inside-neck care text
Custom packaging
Branded boxes, polybags, mailers
Heat transfer
Logos applied without stitching
All-over print
Pattern printed before cutting
A global flannel sourcing network
THE/STUDIO is a US-based sourcing platform that connects your brand with 1,500+ vetted flannel manufacturers across the globe. Our production team helps you brief, sample, and develop custom flannels - from plaid patterns to rib knit constructions - with factories selected for their brushed-nap finishing expertise, consistent quality, and reliable lead times. Whether you need private label flannel by the yard or white label rolls for your next collection, we match you with the right manufacturing partner for the job.
START YOUR PROJECT
China
World-leading textile manufacturing hub with advanced brushed flannel finishing and all-over print capability
India
Established cotton flannel production with expertise in custom weaving and screen print decoration
Portugal
Premium European flannel mills known for superior nap quality and private label development
Turkey
Vertically integrated factories specializing in plaid flannel and woven label branding
Pakistan
Experienced cotton flannel manufacturers with strong brushed fabric finishing and competitive lead times
- China: World-leading textile manufacturing hub with advanced brushed flannel finishing and all-over print capability
- India: Established cotton flannel production with expertise in custom weaving and screen print decoration
- Portugal: Premium European flannel mills known for superior nap quality and private label development
- Turkey: Vertically integrated factories specializing in plaid flannel and woven label branding
- Pakistan: Experienced cotton flannel manufacturers with strong brushed fabric finishing and competitive lead times
Building it yourself
Cost without THE/STUDIO
Adjust the timeline, project complexity, and team structure to see the fully loaded monthly cost before producing a single unit.
Project timeline
6 months
Project complexity
Your required team
Turn roles on or off to explore different setups
Sourcer
Finds and vets the factory
$4,500
Production lead
Sampling, timelines, quality control
$6,500
Monthly INTERNAL team cost
$19,800
Typical range: $18,000 to $22,000
Estimated team utilization
68%
Base salaries
$16,500
Taxes and benefits
$3,300
Your total in house cost
$118,800
You are paying for idle capacity
At this setup, your team may spend about 32% of its time waiting on samples, factory replies, and approvals.
From $500 / month
Skip hiring. Start building.
GET YOUR FLANNEL QUOTE
TIMELINE
From brief to drop
From your first custom flannel brief to final delivery, our built-in production team and vetted factory partners guide every stage so you can launch private label or white label flannels on schedule with full visibility into each milestone.
1
Brief
1-3 days
2
Sample
10-15 days
3
Validation
5-7 days
4
Production
20-40 days
5
Delivery
7-20 days
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Your line's system of record
Brief, samples, tech packs, costing, and production tracking live in one place. Your flannel program runs on the platform, so every drop builds on the last instead of starting over.
GET YOUR FLANNEL QUOTE
ORDER TIERS
From first sample to full drop
Start with one sample and scale to full production when you're ready, with low minimums and unlimited revisions built in.
1-5
Sample
Validate fit, fabric, and finish before you commit.
30-100
Small drop
Test a collection or a launch run.
100-500
Core run
Your standing private label program.
500+
Scale
Full production with locked specs and tooling.
Your branding model
Private label, white label, OEM, or ODM
Run your flannels as private label, white label, OEM, or ODM. We support all four, and can move you between them as your line grows.
Private label
Your brand on a developed flannel platform.
White label
A ready design, your label applied.
OEM
We build to your full spec and pattern.
ODM
We bring a design, you brand and refine it.
Quality control
Quality control at every step
Seam strength
Tested for stress at high-wear seams.
Colourfastness
Checked against fade from wash, light, and wear.
Wash and shrinkage
Verified to spec after repeated wash cycles.
Measurement tolerance
Graded sizing checked against your spec.
Fabric weight
Confirmed to the agreed GSM.
Many flannels can be built with recycled or certified fabrics when your brief calls for a lower-impact line. Tell us your sustainability targets and we'll match them to mills and materials that can document the claim, from recycled content to certified organic and bluesign-approved options.
SUSTAINABILITY
Lower-impact options
WHO WE SOURCE FOR
Built for every kind of flannel program
1
Men
Custom plaid and lined flannels built to your spec - from first sample to your first 1,000 units, then scaling into a full line, the development team you can't yet afford.
2
Women
Private label flannel fabric by the yard or finished goods with all-over print, woven labels, and custom packaging ready for your next drop.
Why source custom flannels with THE/STUDIO
THE/STUDIO gives you a production team built in from the first brief to the final drop. Instead of cold-emailing flannel manufacturers and juggling quotes, you tap into a vetted network of 1,500+ factories worldwide, submit your spec, and move straight to low-MOQ sampling. Your dedicated team handles tech packs, factory matching, and timeline coordination so you can focus on building your private label flannel line, not managing manufacturing logistics.
Every custom flannel is made to your exact spec - weight, weave, brushed finish, branding, all of it. Your team runs quality checks at the factory level, reviews pre-production samples against your approved tech pack, and tracks each production milestone so drops land on time. Whether you need plaid flannels by the yard, lined rolls, or finished white label goods with woven labels and custom packaging, you stay in control of the product from concept to delivery.
1,500+
vetted factories
50+
countries
Built in
production team
Frequently asked questions
Contact us
THE/STUDIO Technologies
1055 E. Colorado Blvd., Suite 500
Pasadena, CA 91106
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