Designer
Tech packs, patterns, mockups
$5,500
Products
SOURCE ANYTHING BY THE/STUDIO
Quilted flannel is a brushed, soft napped fabric layered with stitched-through padding to add warmth and structure - ideal for lined jackets, hooded shirts, and plaid outerwear sold by the yard or roll. As a sustainable quilted flannel manufacturer platform, THE/STUDIO pairs your brand with vetted custom factories worldwide and gives you a production team built in to manage briefs, samples, tech packs, and every step through delivery.

HomeSource Custom ProductsFabrics & MaterialsSustainable Quilted Flannel Manufacturer
WHAT WE BUILD
As a sustainable quilted flannel manufacturer, THE/STUDIO pairs you with vetted factories and a built-in production team to develop custom quilted flannels in any style - from lined and hooded to plaid, by the yard, or full roll.

Lined
Quilted flannel layered with a warm lining for added insulation and structure in custom private label apparel.

Hooded
Quilted flannel featuring an attached hood, ideal for casual outerwear and white label layering pieces.

Plaid
Classic plaid-patterned quilted flannel that brings timeless style to manufacturing runs for men and women.

By the yard
Custom quilted flannel sold by the yard, giving brands flexible yardage for sampling and small-batch production.

Roll
Full-roll quilted flannel ready for factory cutting, perfect for scaling your next custom drop efficiently.

Your spec
Bring your own pattern or tech pack and we build to it.
A plain quilted flannel in brushed Flannel fabric is straightforward production - clean construction, no applied detail. The stronger brief is a fully developed custom quilted flannel built with All-over print pattern work laid into the cloth before cutting and quilting. Our vetted factories handle both ends, but the elaborate construction is the norm, not the exception.


START YOUR BRIEF
You don't need a finished design to begin. Bring a sketch, a reference quilted flannel, a tech pack, or an AI-generated spec, and we develop it into a production-ready quilted flannel.

A rough concept is enough to start a quilted flannel brief.

Send a spec or a reference quilted flannel and we build to it.

Bring a spec from ChatGPT, Gemini, or Copilot. We productionize it.
MATERIALS
Work with a sustainable quilted flannel manufacturer to source custom materials - from brushed napped cloth to private label fabric rolls - backed by your dedicated production team.

Flannel
Brushed soft napped cloth

Anything you want
Source a fabric we don't list, we'll find the mill.
Quilted Flannel customization options
As a sustainable quilted flannel manufacturer, THE/STUDIO lets you personalize every detail of your custom quilted flannels with screen print, woven labels, heat transfers, all-over prints, and private label or white label packaging - all managed by your built-in production team.

Screen print
Durable spot-colour graphics

Woven label
Branded neck and care labels

Screen-printed care info
Printed inside-neck care text

Custom packaging
Branded boxes, polybags, mailers

Heat transfer
Logos applied without stitching

All-over print
Pattern printed before cutting
THE/STUDIO is a US-based platform that connects your brand with 1,500+ vetted factories worldwide, giving you a built-in production team to develop custom quilted flannel from brief to final drop. Our global manufacturing network specializes in brushed, napped, and quilted textile construction - so whether you need lined quilted flannel by the yard, plaid rolls, or hooded private label styles, you get access to facilities known for premium finish and reliable lead times, not just capacity.
China
Advanced quilting and flannel weaving facilities with high-volume roll and by-the-yard capability

India
Specialists in brushed cotton flannel with sustainable fiber sourcing and custom plaid development

Portugal
European-quality quilted textile manufacturing with premium finish and white label expertise

Turkey
Vertically integrated flannel mills offering custom dyeing, napping, and quilted construction

Pakistan
Cost-efficient cotton flannel production with strong quilting and screen print decoration capabilities

Building it yourself
Adjust the timeline, project complexity, and team structure to see the fully loaded monthly cost before producing a single unit.
Project timeline
6 months
Project complexity
Turn roles on or off to explore different setups
Designer
Tech packs, patterns, mockups
$5,500
Sourcer
Finds and vets the factory
$4,500
Production lead
Sampling, timelines, quality control
$6,500
Monthly INTERNAL team cost
$19,800
Typical range: $18,000 to $22,000
Estimated team utilization
68%
Base salaries
$16,500
Taxes and benefits
$3,300
Your total in house cost
$118,800
You are paying for idle capacity
At this setup, your team may spend about 32% of its time waiting on samples, factory replies, and approvals.

From $500 / month
Skip hiring. Start building.
GET YOUR QUILTED FLANNEL QUOTE
TIMELINE
From your first custom quilted flannel brief to final delivery, our built-in production team and vetted factory partners guide every stage so your private label or white label project stays on track with clear timelines and transparent manufacturing milestones.
1
Brief
1-3 days
2
Sample
10-15 days
3
Validation
5-7 days
4
Production
20-40 days
5
Delivery
7-20 days
![laptop guy] (1)](https://media.thestudio.com/163344/01KXR8VHBE6RMSM9FKBJPJPD8T.webp)

Brief, samples, tech packs, costing, and production tracking live in one place. Your quilted flannel program runs on the platform, so every drop builds on the last instead of starting over.
ORDER TIERS
Start with one sample and scale to full production when you're ready, with low minimums and unlimited revisions built in.
1-5
Sample
Validate fit, fabric, and finish before you commit.
30-100
Small drop
Test a collection or a launch run.
100-500
Core run
Your standing private label program.
500+
Scale
Full production with locked specs and tooling.
Your branding model
Run your quilted flannels as private label, white label, OEM, or ODM. We support all four, and can move you between them as your line grows.
Private label
Your brand on a developed quilted flannel platform.
White label
A ready design, your label applied.
OEM
We build to your full spec and pattern.
ODM
We bring a design, you brand and refine it.
Quality control
Seam strength
Tested for stress at high-wear seams.
Colourfastness
Checked against fade from wash, light, and wear.
Wash and shrinkage
Verified to spec after repeated wash cycles.
Measurement tolerance
Graded sizing checked against your spec.
Fabric weight
Confirmed to the agreed GSM.
Many quilted flannels can be built with recycled or certified fabrics when your brief calls for a lower-impact line. Tell us your sustainability targets and we'll match them to mills and materials that can document the claim, from recycled content to certified organic and bluesign-approved options.
SUSTAINABILITY

WHO WE SOURCE FOR
1
Men
Custom quilted flannels built to your spec - lined, hooded, or plaid - from a private label manufacturing partner with 1,500+ vetted factories.
2
Women
From first sample to your first 1,000 units, then scaling into a full line - the development team and white label factory network you can't yet afford built right in.
THE/STUDIO gives you a production team built in - from brief to sample to finished custom quilted flannel. Instead of cold-emailing factories, you tap a vetted network of 1,500+ manufacturers worldwide, request low-MOQ samples in brushed flannel, and move into production with full tech pack support. Whether you need lined, hooded, or plaid quilted flannels by the yard or by the roll, every private label project starts with a clear brief and a dedicated team managing the details.
You control every spec - fabric weight, quilting pattern, custom branding through woven labels, screen print, heat transfer, or all-over print - and your factory produces exactly to that spec. Built-in quality checks at every stage mean your quilted flannels meet standard before they ship, and transparent lead-time tracking keeps every drop on schedule. The result is white label or fully branded product that matches your vision, delivered reliably and ready to sell.
1,500+
vetted factories
50+
countries
Built in
production team