Question 1

What is the minimum order quantity for custom beanies, and is it firm per style or color?

Accepted Answer

Most of our vetted beanie factories start at around 50-100 units per style per color, but the exact MOQ depends on the construction method - a knit-in jacquard beanie may carry a slightly higher minimum than a blank knit with an embroidered logo. Your production team will confirm the per-SKU MOQ once you submit a brief, and in many cases we can negotiate flexibility for a first run so you can test colorways before committing to larger quantities.

Question 2

How much does a beanie sample cost and how long does it take to receive?

Accepted Answer

Sample cost and timeline are quoted separately from your production run. A typical custom beanie sample takes 7-14 days to produce and ship, depending on complexity - a crochet or satin lined beanie with a woven patch may sit on the longer end. Your production team manages the sample approval loop, sends you photos before shipping, and rolls feedback into a revised sample if needed. Sample fees are credited toward your production order with most factories.

Question 3

What is the production lead time for a custom beanie order?

Accepted Answer

After sample approval, a standard production run of acrylic knit beanies with embroidery typically ships in 3-5 weeks. More involved specs - like a designer fisherman beanie with knit-in jacquard branding and a satin lining - can push closer to 6-7 weeks. Your production team keeps you updated with milestone check-ins from the factory floor through final shipment.

Question 4

Do you offer tiered pricing at different order quantities like 25, 50, 100, 250, or 500 units?

Accepted Answer

Yes, price tiers exist at common break points including 25, 50, 100, 250, and 500 units. Unit cost drops as quantity increases because setup costs like knitting program files and embroidery digitizing are spread across more pieces. Submit a brief with your target quantity and specs - materials, decoration methods, lining - and your production team will return a detailed quote showing where the breaks fall for your specific beanie design.

Question 5

What private label and white label options are available for beanies?

Accepted Answer

Full private label scope is available: custom woven labels, printed care tags, branded hangtags, custom poly bags or kraft packaging, and even tissue wrapping. You can bundle everything into one production order or pick services a la carte. White label beanies - factory blanks relabeled with your brand - are also an option if you want a faster path to market. Your production team specs every branding element in the tech pack so nothing is left to chance.

Question 6

Can you source specific materials for my beanie, or do I just describe what I want in a brief?

Accepted Answer

Both routes work. You can submit a brief describing the hand feel, weight, and performance you need - for example, a soft-knit acrylic with a satin lining for a women's beanie - and your production team will source swatches from our factory network. Alternatively, if you already have a named-fabric tech pack specifying cotton blend weights or a particular canvas brim, the team will match or procure that exact material. Swatches ship with your sample for approval before production begins.

Question 7

Can you grade a beanie pattern from my custom measurements instead of stock templates?

Accepted Answer

Absolutely. Send your head-circumference specs, crown depth, and cuff width, and the factory's pattern team will grade across your size range from scratch. This is especially important for styles like a deeper fisherman beanie or an oversized designer silhouette where stock templates won't match your vision. Graded specs are documented in the tech pack your production team builds, so every size is locked in before knitting begins.

Question 8

Can I mix sizes and colors within a single beanie MOQ?

Accepted Answer

Yes. As long as the combined quantity meets the per-style MOQ, you can split across multiple colors and sizes within that run. For example, you could order a fisherman beanie in three colorways and two sizes under one MOQ. Your production team will confirm the allowable split with the factory - some decoration methods like knit-in jacquard may require a minimum per colorway for the program setup, while methods like embroidery or leather patch application are more flexible.

Question 9

What decoration methods work best for custom beanies?

Accepted Answer

The most popular options for custom beanies include embroidery, 3D puff embroidery, woven patches, leather patches, heat transfer or DTF for full-color graphics, and knit-in jacquard for an integrated all-over pattern. Your production team will recommend the best method based on your design, placement, and material - for instance, 3D puff embroidery looks sharp on a cuffed acrylic beanie, while a debossed leather patch pairs well with a satin lined designer style. Every method is available through our manufacturing network.

Custom beanie manufacturer for private label brands

Custom beanies we build

From acrylic beanies to your most elaborate vision

Start with whatever you have

Your sketch or idea

A tech pack or sample

An AI-generated brief

Materials for custom beanies

A global beanie sourcing network

Cost without THE/STUDIO

Your required team

From brief to drop

Your line's system of record

From first sample to full drop

Private label, white label, OEM, or ODM

Quality control at every step

Lower-impact options

Built for every kind of beanie program

Why source custom beanies with THE/STUDIO

Frequently asked questions